dicetower/DiceTower.scad

include <config.scad>;
include <pie_slice.scad>;
include <tower.scad>;
include <pinch.scad>;

  module step(radius, angle, height, overhang = 2, underslope = 45) {
    step_depth = (PI * radius) * (angle / 360);
    echo("step_depth", step_depth);
    union() {
      difference() {
        linear_extrude(height=height * 2, center=true) {
          pie_slice(radius, 0, angle);
        }
        rotate([0,90,0]) translate([height,0,radius]) {
          rotate([0,0,0])
            rotate([0,180,-underslope]) translate([0,0,0])
            cube([step_depth * 4,step_depth * 4,radius], center=false);
          
        }
      }
      if (!draft) {
        translate([0,0,height - overhang / 2]) rotate([0,90,0]){
          cylinder(r=overhang / 2, h=radius + 1, center=false, $fn=8);
        }
      }
    }
  }

/*
  module step() {
    union() {
      linear_extrude(height=actual_step_height * 2, center=true) {
        pie_slice(radius + 1, 0, step_depth_deg);
      }
      rotate([0,90,0]) translate([step_height * 2,0,radius]) {
        rotate([0,0,0])
        for (s = [0,10]) {
          translate([0,-step_depth * 2,s * 10])
          cube([5,5,5], center=false);
        }
      }
      if (!draft) {
        translate([0,0,step_height - overhang / 2]) rotate([0,90,0]){
          cylinder(r=overhang / 2, h=radius + 1, center=false, $fn=8);
        }
      }
    }
  }

//*/

module stairs(radius, height, twists = 1, step_height = 1, step_depth = 1, overhang = 2, underslope = 45) {
  steps = floor((PI * radius * twists) / step_depth);
  step_depth_deg = (360 * twists) / steps;

  actual_step_height = height / floor(height / step_height); 
  actual_step_depth = (step_depth_deg / 360) * (PI * radius * 2);
  floor_degree = atan2(actual_step_height, actual_step_depth);

  /*
  module step() {
    union() {
      linear_extrude(height=actual_step_height * 2, center=true) {
        pie_slice(radius + 1, 0, step_depth_deg);
      }
      rotate([0,90,0]) translate([step_height * 2,0,radius]) {
        rotate([0,0,0])
        for (s = [0,10]) {
          translate([0,-step_depth * 2,s * 10])
          cube([5,5,5], center=false);
        }
      }
      if (!draft) {
        translate([0,0,step_height - overhang / 2]) rotate([0,90,0]){
          cylinder(r=overhang / 2, h=radius + 1, center=false, $fn=8);
        }
      }
    }
  }
  // */

  module underside() {
    // linear_extrude(
    //   height = height,
    //   center = false,
    //   twist = -twists * 360 - step_depth_deg,
    //   $fn = 250
    // ) {
    //   pie_slice(radius * 2, 0, 90, $fn=16);
    // }
  }

  module all_steps() {
    for (s = [0:steps]) {
      translate([0, 0, s * actual_step_height]) {
        rotate([0, 0, step_depth_deg * s]) {
          step(radius, step_depth_deg, actual_step_height, 2, underslope);
        }
        
      }
    }
  }

  intersection() {
    cylinder(r=radius, h=height, center=false, $fn=256);
    difference() {
      all_steps();
      if (!draft) {
        rotate([0,0,step_depth_deg / 2]) {
          underside();
        }
      }
    }
  }
}

module banister() {
  // Banister
  y = 10;
  left = 1;
  right = 2;
  {
    intersection() {
      translate([-tower_radius, 0, 0]) rotate([0,0,exit]) scale([-1, 1, 1]) {
        difference() {
          cylinder(r=tower_radius + left, h=tower_radius+y, center=false);
          translate([0,0,-1]) cylinder(r=tower_radius - 4, h=tower_radius + 2+y, center=false);
        }
      }
      translate([0,0,-2]) cylinder(r=tower_radius - right, h=tower_radius + 4 + y, center=false);
    }
    
  }
}

module bottom_stairs_and_banister() {
  difference() {
    union() {
      translate([-tower_radius, 0, 0]) rotate([0,0,exit]) scale([-1, 1, 1]) {

        difference() {
          stairs(tower_radius, bottom_stairs, twists=.14, step_height = 5.8, step_depth = 5);
          cylinder(r=5/2, h=bottom_stairs, center=false);
        }
      }

    }
    translate([0,0,bottom_stairs]) cylinder(r=tower_radius, h=tower_height, center=false);
    rotate([0,0,193]) translate([-10,0,0]) cube(size=[tower_radius + 10, tower_radius, bottom_stairs * 2], center=false);
  }
  difference() {
    union() {
      banister();
    }
    rotate([0,0,180]) translate([-10,0,0]) cube(size=[tower_radius + 10, tower_radius, bottom_stairs * 3], center=false);
  }
}

module double_stairs() {
  intersection() {
    cylinder(r=tower_radius - brick_depth / 2, h=tower_height, center=false);
    union() {
      translate([0,0,bottom_stairs]) {
        rotate([0,0,180]) stairs(tower_radius, tower_height - bottom_stairs, step_height = step_height, step_depth = step_depth, twists = twists, underslope = underslope);
        difference() {
          stairs(tower_radius, tower_height - bottom_stairs, step_height = step_height, step_depth = step_depth, twists = twists, underslope = underslope);
          //translate([0,0,-1]) cylinder(r=tower_radius, h=dungeon_extra + 1, center=false);

          // Banister
          translate([0,0,-1]) intersection() {
            translate([-tower_radius, 0, 0]) rotate([0,0,exit]) scale([-1, 1, 1]) {
              difference() {
                cylinder(r=tower_radius * 2, h=tower_radius, center=false);
                translate([0,0,-1]) cylinder(r=tower_radius, h=tower_radius + 2, center=false);
              }
            }
            translate([0,0,-2]) cylinder(r=tower_radius - 2, h=tower_radius + 4, center=false);
          }

        }
      }
    }
  }
}

module floor() {
  cylinder(r=tower_radius, h=2, center=false);
}

module dungeon_bars() {
  max=8;
  module loop(n) {
    if (n >= 0) {
      rotate([0,0,n * -14.5]) translate([0, tower_radius - (2.5 * 1.5), 0]) scale([1,1.25,1]) {
        bonus=sin((n/max) * 180) * 18.5 + 4;
        difference() {
          cylinder(r=2.5, h=dungeon_height + bonus, center=false);
          cylinder(r=0.1, h=dungeon_height + bonus, center=false);
        }
      }
      loop(n - 1);
    }
  }
  rotate([0,0,exit + dungeon_angle]) loop(max);
}

module generic_neg(angle, size, ratio) {
  rotate([0,0,angle]) scale([1,1,ratio]) pinch(tower_radius + 10, size);
}
module generic_rim(angle, size, ratio, offset, border = 5) {
  rotate([0,0,angle]) difference() {
    translate([0,0,offset]) scale([1,1,ratio]) pinch(tower_radius + border, size + border);
    scale([1,1,ratio]) pinch(tower_radius + 10, size);
  }
}

module front_door_neg() {
  generic_neg(exit, tower_radius / 2, 2);
}
module front_door_rim() {
  generic_rim(exit, tower_radius / 2, 2, -4);
}

module dungeon_window_neg() {
  generic_neg(dungeon_angle, tower_radius);
}
module dungeon_window_rim() {
  generic_rim(dungeon_angle, tower_radius, 1, 2);
}

module window_neg(h, z) {
  difference() {
    translate([0,0,h]) rotate([0,0,exit+z])
     generic_neg(90, 10, 1.5);
    cylinder(r=tower_radius + 10, h);
  }
}

module window_rim(h, z) {
  difference() {
    translate([0,0,h]) rotate([0,0,exit+z])
      generic_rim(90, 10, 1.5, border=2);
    cylinder(r=tower_radius + 10, h);
  }
  translate([0,0,h])
  mirror([0,0,1])
  rotate([0,0,z - 121.5])
  linear_extrude(height=2, center=false, convexity=10, twist=0, scale=[.95,1]) {
    pie_slice(tower_radius + 2, -15.5, 15.5 );
  }
}


module detents(clearance = 0) {
  rotate([0,0,45]) {
    rotate([0,0,0]) translate([tower_radius - brick_depth / 2,0,0]) sphere(1.5 + clearance, $fn=16);
    rotate([0,0,180]) translate([tower_radius - brick_depth / 2,0,0]) sphere(1.5 + clearance, $fn=16);
    detent_r = pin_diameter / 2 + pin_clearance * 2;
    //translate([0,0,pin_height - detent_r]) sphere(detent_r + clearance);
  }
}

scale([-1,1,1]) {


  if (false)
  union() {
    color("grey") floor();
    color("grey") difference() {
      tower(tower_radius, tower_height);
      front_door_neg();
      dungeon_window_neg();
      window_neg(100, 0);
      window_neg(100, 180);
      window_neg(75, 60);
      window_neg(75, 240);
      window_neg(50, 120);
      window_neg(50, 300);
    }
    color("grey") intersection() {
      //tower(tower_radius + 5, 60);
      difference() {
        cylinder(r=tower_radius + 5, h=60, center=false);
        cylinder(r=tower_radius + 5 - brick_depth, h=60, center=false);
      }
      union() {
        front_door_rim();
        dungeon_window_rim();
      }
    }
    color("grey") intersection() {
      
      //tower(tower_radius + 2, tower_height);
      difference() {
        cylinder(r=tower_radius + 2, h=tower_height, center=false);
        cylinder(r=tower_radius + 2 - brick_depth, h=tower_height, center=false);
      }
      union() {
        window_rim(100, 0);
        window_rim(100, 180);
        window_rim(75, 60);
        window_rim(75, 240);
        window_rim(50, 120);
        window_rim(50, 300);
      }
    }
    color("grey") dungeon_bars();
    color("grey") bottom_stairs_and_banister();

    difference() {
      union() {
        color("grey") double_stairs();
        color("grey") cylinder(r=pin_diameter / 2, h=tower_height, center=false);
      }
      translate([0,0,tower_height - screw_length]) cylinder(r=screw_diameter / 2, h=screw_length + 1, center=false, $fn=16);
    }

    color("red") translate([0,0,tower_height - 0.25]) detents();
  }

  //$fn=25;
  // Top
  //if (false) 
  color("grey") translate([0,0,tower_height]) {
    radius = tower_radius + 5;
    difference() {
      union() {
        //translate([0, 0, 20]) sphere(7);
        difference() {
          union() {
            tower(radius, 25);
            difference() {
              cylinder(r=radius - brick_depth / 2, h=2, center=false);
              linear_extrude(height=5, center=true) {
                pie_slice(tower_radius - brick_depth, -100, 45);
              }
              translate([0,0,2]) { // Grooves
                rotate_extrude(convexity=10) {
                  translate([(radius - brick_depth / 2) * .25, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
                  translate([(radius - brick_depth / 2) * .5, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
                  translate([(radius - brick_depth / 2) * .75, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
                }
                for (i=[1:5]) {
                  rotate([0,90+180,45+180 + 35 * i]) rotate([0,0,45]) linear_extrude(height=tower_radius, center=false, convexity=10, twist=0) {
                      square(groove, groove, center=true);
                  }
                }
              }
            }

            // Wall
            rotate([0,0,-100]) translate([0, -2]) {
              translate([25,0,0]) cube([radius - brick_depth / 2 - 25, 2, 20]);
              intersection() {
                cube([radius - brick_depth / 2, 2, 20]);
                rotate([90, 0]) translate([25,0,0]) cylinder(r=20, h=10, center=true, $fn=100);
              }
            }
            
            //cylinder(r=pin_diameter / 2 + pin_clearance * 2 + 2, h=20, center=false);
            translate([0,0,25 - 3.5]) {
              difference() {
                rotate_extrude(convexity=10) {
                  translate([radius - brick_depth / 2, 0, 0]) rotate([0,0,45]) square([7,7]);
                }
              }
            }
          }
          rampart_width = 15;
          ramparts = 8;

          translate([0,0,20]) {
            for (z = [0:ramparts - 1]) {
              rotate([0,0,360 / ramparts * z])
              linear_extrude(height=20, center=false, convexity=10, twist=0) {
                pie_slice(radius + 10, -rampart_width / 2, rampart_width / 2);
              }
            }
          }
        }
        translate([0,0,2]) { // Lip
          rotate([0,90+180,45+180]) rotate([0,0,45]) linear_extrude(height=tower_radius, center=false, convexity=10, twist=0) {
              square(groove, groove, center=true);
          }
        }
        translate([0,0,2]) { // Rim
          rotate_extrude(convexity=10) {
            translate([radius - .25, 0, 0]) circle(2, center=true);
          }
        }
        cylinder(r=5, h=2 + screw_head_height, center=false);
      }
      color("red") detents(pin_clearance);
      //cylinder(r=pin_diameter / 2 + pin_clearance * 2, h=pin_height + pin_clearance, center=true);
      // Stress relief // rotate([0,0,-30]) translate([0,-.5, -1]) cube([10,2,10]);

      translate([0,0,0]) { // Groove
        rotate_extrude(convexity=10, $fn=50) {
          translate([tower_radius - brick_depth / 2, 0, 0]) circle(1, center=true, $fn=15);
        }
      }


      cylinder(r=screw_diameter/2, h=10, center=true, $fn=16);
      translate([0,0,2]) cylinder(r=screw_head_diameter/2, h=100, center=false, $fn=16);

    }

  }





  // Bottom
  if (false)
  color("grey") rotate([0,0,exit]) translate([0, -tower_radius,0]) {
    radius = tower_radius + 5;
    difference() {
      union() {
        tower(radius, bottom_height);
        difference() {
          cylinder(r=radius - brick_depth / 2, h=2, center=false);
          translate([0,0,2]) { // Grooves
            rotate_extrude(convexity=10) {
              translate([(radius - brick_depth / 2) * .25, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
              translate([(radius - brick_depth / 2) * .5, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
              translate([(radius - brick_depth / 2) * .75, 0, 0]) rotate([0,0,45]) square([groove,groove], center=true);
            }
            for (i=[4:10]) {
              rotate([0,90+180,45+180 + 35 * i]) rotate([0,0,45]) linear_extrude(height=tower_radius, center=false, convexity=10, twist=0) {
                  square(groove, groove, center=true);
              }
            }
          }
        }
      }
      translate([0, tower_radius,0]) cylinder(r=tower_radius - brick_depth / 2, h=26, center=false);
    }
  }

}